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FABREX
- by
Rajoo Engineers Limited
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About Rajoo Engineering:
 Rajoo all began in 1986 and the last 25 years have witnessed the transformation of a modest beginning in a relatively unknown town of Manavadar in Gujarat, India to an expansive global footprint with offices in India and overseas with partners world-over. Well-known in global circles as a mature and respected organisation with a zeal for quality, price consciousness and latest in extrusion technology. Rajoo comes with the right blend of experience, expertise and excellence.
About Fabrex:
Fabrex series of extrusion lines for producing nonwoven fabric consists of features like low shear extruders, automatic screen changer, melt pump, spinnerets, filament cooling / fiber quenching, filament stretching / draw bench, web forming, thermal bonding, vacuum furnace / calciner, ultrasonic cleaner, touch screen control panel etc.
Salient Features of the Line:
Parts of FabrexDosing Unit:- Main component fed to the main extruder automatically from floor level.
- Two additive components can be fed manually
- Volumetric feeding of additive components controlled by motor speed
Extruder:- Gas nitride screw and barrel
- Amply dimensioned gearbox
- Variable frequency controlled AC motor
- Entergy saving ceramic heaters
- Four temperature control zones each with blower
Hydraulic Screen Changer:- High tensile alloy steel construction
- Large filtration area
- Continuous operation through hydraulic power-pack
- Pressure transducers with alarm
Metering Pump:- European Make
- Max. Working pressure - 20 Mpa
- Max. Working temperature - 310 deg. C
- Flow rate - 250 cc/rev
Spin Beam and Monomer Suction Unit:- Consists of distribution plate and spinnerets (made in Europe or Japan)
- Monomer suction unit
- Spinneret and distribution plate of SUS431 stainless steel
- Die of high tensile alloy steel
- Energy saving ceramic heaters and insulation
Calciner Unit:- Pyrolising bath 1600 for die pack cleaning
- Side loading cleaner with electric heating 18 kw
- Vacuum pump 2.2 kw
Ultrasonic Spinneret Cleaning Equipment:- Made entirely of heavy gauge stainless steel sheets
- Ultrasonic die pack cleaning system 1600
- Electrically heated top loading
- Heating capacity 4 KW
Filament Quenching and Drawing Chambers:- Well engineered sturdy structure
- Easy for cleaning
- Lower energy consumption
- Uniform velocity air for uniform drawing of filament
- Sufficiently long drawing distance
Web Forming Conveyor With Web Aligner: - Forming the filament into a composite web and conveying the web to the calendar
- Suction boxes mounted under the frame
- Pair of pressure rolls, heated upper steel roll
- European make conveyor belt
- Pneumatic web edge and tension control
- Web edge sensor
Embossed Hot Roll:- Double wall construction hardened rolls for uniform temperature
- Computer simulated flow channel design for heat transfer
- Embossing pattern as per buyer's requirement
- Nipping pressure adjustable hydraulically
- Thin oil lubrication and cooling of the bearings
- Line speed can be synchronized with the machine
- All AC motors are - vector controlled
Automatic Winder:- Max. Roll diameter 1000 mm
- Manual change - over of roll
- Counter meter with alarm
- Uniform tension through pneumatic dancer mechanism
Slitter Re-winder Unit- Multiple slitting of rolls in to smaller rolls
- Counter meter provided with alarm
- Max. Roll diameter-1000 mm
Applications of Nonwoven Fabrics:
Home Furnishing- Acoustical wall coverings
- Bedding construction sheeting
- Blankets
- Carpet backings, carpets & pads
- Dust covers
- Furniture construction sheeting
- Mattress pad components
- Pillows & pillowcases
- Spring wrap
- Table decoration
House Hold:- Aprons
- Carry bags
- Coat cover
- Dust cloths, mops
- Placemats, napkins
- Scouring pads
- Table cloths
- Tea and coffee bags
Stationery - Book covers
- CD disk liners
- Mailing envelops, labels
- Mops, signs, pennants
- Posters and banners
Agriculture- Crop Covers
- Green House shading
- Nursery overwintering
- Root bags
- Seed blanket
- Turf Protection products
- Weed control fabrics
Geotextile:- Artificial turf
- Asphalt overlay
- Dam and stream embankments
- Drainage
- Gold and tennis courts
- Road and railroad beds
- Soil stabilization
Automotive:- Air filters
- Carpet tufting fabric and under padding
- Cover slip sheets
- Dash Insulators
- Floor covers
- Hood silencer pads
- Seat Applications
- Side, front and back liners
- Wheelhouse covers
Medical - Bed Linen
- Contamination control gowns
- Drapes, wraps and packs
- Examination Gowns
- Face Masks
- Fixation tapes
- Heat packs
- Heat tapes
- Incubator mattress
- Ostomy bag liners
- Procedure packs
- Protective cloth
- Shoe covers
- Sponges, dressing, and wipes
- Surgical disposable caps, gowns
- Under Pads
Personal Care & Hygiene- ads
- Cosmetic applicators, removers
- Diapers
- Dry and wet wipes
- Hand warmers
- Incontinence Products
- Lens tissue
- Sanitary napkins
- Shoe cover
- Training pants
- Vacuum cleaner bags
Leisure & travels- Airline headrests, pillowcases
- Artificial leather, luggage
- Sleeping bags
- Tarpaulins
- Tents
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