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Medical Textiles

About Medical Textiles

  • Medical textiles are manufactured a goods which includes textile stuff used in hygiene, healthiness and private care as well as surgical end use. The Medical textiles products are obtainable in woven, knitted and non-woven structure based on the area of application.
  • Increasingly, synthetic fibre is being utilized in the manufacturing of these products.
  • Depending upon the area of purpose, medical textiles are classify as under:

    1. Non- implantable
    2. Healthcare & Hygiene products
    3. Implantable
    4. Extra-corporeal

Classification of medical textile:

Raw material:

  • The type of fibre used varies based on the application. The synthetic fibres are steadily replacing natural fibres.
  • However, most of products under Medical textiles (and related fibre) need sterilization and should be non-carcinogenic and anti-allergen in nature.
  • The major fibres for medical textiles are
Natural:
  • Cotton
  • Silk
  • Regenerated cellulose

Synthetic:

  • Polyester,
  • Viscose,
  • Lyocell
  • Polyamide
  • Polyvinyl alcohol
  • Polyurethane urea (PUUR)
  • Polypropiolactone (PPL)
  • Polycaprolactone (PCL)
Natural Polymer:
  • Biological protein
    1. Collagen
    2. Catgut
    3. Brenan ferulate
  • Chitin
  • Alginate
  • Polylactic acid (PLA)
  • Chitosan
  • Polyglycolic acid (PGA)

The major technical textile products covered under Medical textiles are as given below:-

  1. Baby diapers
  2. Incontinence diapers
  3. Sanitary napkin
  4. Surgical sutures
  5. Disposables
  6. Surgical dressing
  7. Contact lens
  8. Artificial implants
  9. Artificial heart valve
  10. Artificial vascular graft
  11. Artificial ligaments
  12. Artificial skin
  13. Artificial tendon
  14. Artificial joints
  15. Artificial kidney
  16. Artificial cornea
  17. Artificial lever

Constituent Element of Medical Textile Product:

Desired Properties of Medical textiles

  1. Bio – degradable
  2. Purified and Hygienic
  3. Fast & Highly absorbent
  4. Wicking performance
  5. Barrier to percolation
  6. Good Insulation
  7. Good thermal stability
  8. Non toxic
  9. Non allergic
  10. Ability to be sterilized
  1. Mechanical properties
  2. Soft feel
  3. Strength
  4. Elasticity
  5. Durability
  6. Bio-compatibility
  7. Excellent drape ability
  8. Breathability
  9. Static Dissipation
  10. Engineered Specialties
  11. Anti-microbial

Limitations of Medical textiles Made of Traditional Fibres like Cotton

  • Less durable in view of lower tensile and tearing strengths.
  • Form lint due to protruding surface fibres which can adhere to the wounds.
  • Less resistant to acids and can contain residual acids harmful to the skin.
  • Do not have anti microbial properties
  • Can attract mildew under hot and humid conditions prevalent in India and thus is not the right choice for medical use.
  • Residual starch left in cotton can act as a feedstock for micro-organisms which is harmful to the skin affected by wounds.
  • Attract more dust and can lead to growth of micro-organisms and other pests.
  • Foreign impurities like hair, jute, color yarn, HDPE, motes, kitties, leaves, etc. left in the finished fabric and may be harmful.

The application of medical textiles:

Non-Implantable Healthcare Prod. Implantable Extra Corporeal
  1. Absorbents with and without x-ray detectable
  2. Abdominal pad with x-Ray
  3. Abdominal pad without x-Ray
  4. Absorbent gauze
  5. Wadding
  6. Gauze Bandages
  7. W/W bandage
  8. Triangular Bandages
  9. POP bandages
  10. Synthetic cast
  11. Extensible Bandages
  12. Crepe bandages
  13. Elastic bandages (with rubber or lycra)
  14. Compression bandages
  15. Elastic adhesive bandages
  16. Cohesive bandages
  17. Tubular bandages
  18. Knitted fabric in tubular form
  19. Surgical hosiery
  20. Wound dressing bandages
  21. Chlorhexidine gauze dressing
  22. Elastic Adhesive dressing
  23. Framycetin gauze dressing
  24. Paraffin gauze dressing
  1. Surgical gowns
  2. Surgical caps
  3. Surgical mask
  4. Surgical covers, drapes
  5. Cloths/Wipes
  6. Hospital bed sheets, pillows, pillow covers, blankets, mattresses
  7. Patient clothing, Protective clothing
  8. Burns clothing
  9. Operation theatre clothing
  10. Diapers, cover stock
  1. Biodegradable and non-biodegradable sutures
  2. Soft tissues
  3. Implants
  4. Artificial tendon
  5. Artificial ligament
  6. Artificial skin
  7. Eye lenses
  8. Artificial lumen
  9. Orthopaedic implants
  10. Artificial joint bones
  11. Cardio-vascular implants
  12. Vascular grafts, heart valves
  1. Artificial kidney - Non-woven filter (used for dialysis etc)
  2. Artificial liver – Made of hollow viscose fibre
  3. Artificial heart
  4. Mechanical lung – made with hollow PP fibre or a hollow silicone membrane

BRIEF DESCRIPTION OF IMPORTANT MEDICAL TEXTILES

  1. Heart valve
    1. Raw material – polyester (multifilament )
    2. Technology
      • Plain weaving
      • Plain knitting
  2. Vascular graft
    1. Raw material – polyester, PTFE (multifilament )
    2. Technology
      • Weaving
      • Knitting
  3. Sutures
    1. Raw material – polyester, nylon, silk, collagen (monofilament & multifilament)
    2. Technology
      • Braiding
      • Weaving ( mainly for woven tapes)
  4. Joints
    1. Raw material – carbon, polyacetal polyethylene (multifilament)
    2. Technology
      • Weaving
      • Braiding
  1. Ligaments
    1. Raw material – polyester, PTFE, silk, polyethylene (multifilament)
    2. Technology- Braiding
  1. Artificial skin
    1. Raw material –chitin
    2. Technology- nonwoven
  1. Tendon
    1. Raw material – polyester, Kevlar (low twist filament)
    2. Technology- weaving (normally plain woven narrow tape)

 

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